Garage Door Installation: Step-by-Step Process and Timeline
A standard garage door replacement takes 3 to 5 hours from start to finish. Here is exactly what happens at each stage so you know what to expect and can tell whether the installer is doing the job properly.
Before the Installer Arrives
A few minutes of preparation saves time and prevents delays on installation day.
Old Door Removal
- 1.Disconnect the opener and disable the safety sensors
- 2.Release tension from the torsion springs (this is the most dangerous part of the entire job)
- 3.Remove spring cables from the cable drums
- 4.Remove panels one at a time from top to bottom
- 5.Remove vertical and horizontal tracks (if being replaced)
- 6.Load old door onto truck for disposal
Safety note: Spring tension release is responsible for most garage door injuries. A professional installer uses winding bars and follows a specific sequence. Never attempt this yourself.
Track and Hardware Installation
- 1.Mount vertical track brackets to the door jamb on both sides
- 2.Install the vertical track sections and check plumb with a level
- 3.Mount horizontal track supports to the ceiling
- 4.Connect horizontal tracks to vertical tracks with curved sections
- 5.Install the flag bracket (where vertical and horizontal tracks meet)
- 6.Mount the torsion bar assembly above the opening
Panel Installation
- 1.Position the bottom panel in the opening and secure to the vertical tracks
- 2.Install bottom bracket and lift cables
- 3.Attach hinges and rollers to the bottom panel
- 4.Stack each subsequent panel, connecting with hinges at each joint
- 5.Insert rollers into the track as each panel is positioned
- 6.Install the top bracket and strut on the topmost panel
Spring Installation and Tensioning
- 1.Slide torsion springs onto the torsion bar
- 2.Mount cable drums on each end of the torsion bar
- 3.Wrap lift cables around the cable drums
- 4.Wind the springs to the correct number of turns for the door weight
- 5.Tighten set screws on springs and drums
- 6.Test the door balance by lifting manually to waist height (should stay in place)
Safety note: The springs must be wound to precise specifications for the door weight. Over-wound springs will slam the door open. Under-wound springs make the door too heavy to open. This step requires training and experience.
Opener Installation
- 1.Mount the header bracket above the centre of the door opening
- 2.Assemble the rail and attach to the header bracket
- 3.Mount the motor unit to the ceiling using angle brackets and lag bolts
- 4.Install the trolley and connect to the door with the arm and bracket
- 5.Run the opener power cord to the ceiling outlet
- 6.Mount safety photo-eye sensors on both sides, 6 inches above the floor
- 7.Mount the wall control button and program remotes
Testing and Adjustment
- 1.Balance test: disconnect the opener and lift the door manually to waist height. It should stay in place without rising or falling
- 2.Auto-reverse test: place a 2x4 flat on the ground under the door. The door should reverse when it contacts the board
- 3.Photo-eye test: break the beam with your foot while the door is closing. It should reverse immediately
- 4.Force adjustment: if the door struggles to open or closes too hard, adjust the force settings on the opener
- 5.Travel limit adjustment: set the fully-open and fully-closed positions
- 6.Install bottom weatherstrip and side seals
- 7.Walk through the completed installation with the homeowner
What to Check Before the Installer Leaves
Run through this checklist before signing off on the job. Do not feel awkward about asking the installer to demonstrate each item. A professional will expect it.